Beer Mashing Tun Brewing Equipment 1000L
The process of brewing beer
Model | HG-NZ-1000 |
Gross capaity | 1300L |
Useful capacity | 1000L |
Thickness | Inner (SUS304)thickness: 3.0mm; External-Jacket(SUS304) thickness: 2.0mm |
Material | Stainless steel 304 |
Cooling way | Dimple jacket plate |
Cleaning way | CIP in situ cleaning, with rotary spray cleaning ball |
Insulation | Polyurethane-thickness: 100mm |
Accessories | Sample valve, Pressure gauge, Breath valve, Temperature gauge, Top manhole, Washing ball, Butterfly valves, CIP Arm, Hop port, Discharge arm and so on. |
Malt Milling
The malt of barley and wheat is stored in the malt silo before being milled by the malting mill.
Mash Kettle
A mashing pan is used for frying and mashing.In this process, about a third of the mash (a mixture of malt and water) is boiled from the malt barrel, thereby destroying the cell walls of the grain and promoting the absorption of starch by enzymes within the cells.The conversion of starch to maltose (sugar) is facilitated by pumping the potion back into the syrup barrel.In other words, boiling the potion helps to convert it into sugar.
Mash TunThe crushed malt is mixed with warm brewing water in the mash tun. The resulting mash is then heated slowly and allowed to rest at certain temperatures for differing lengths of time, thus helping the enzymes contained in the malt to convert proteins into simpler products. The enzymes are also responsible for the most important aspect of mashing, namely the breaking down of starch into the malt sugar (maltose) that is later converted by yeast into alcohol and carbon dioxide.The mashing process lasts between 150 to 200 minutes, depending on the type of beer being brewed. During this time, the mash is heated to 75°C, after which it is pumped into the lauter tun.
Lauter Tun
The purpose of the Lauter VAT is to separate the liquid and solid parts of the mash to obtain the wort (malt extract).In this process, the liquid part of the mash flows into one of two swirling POTS for about two hours, while the solid part (used grain) is blocked by the slatted false bottom of the VAT.The used grain is transferred to the used grain storehouse, which is taken by farmers for animal feed.
Whirlpool Kettle
The wort is now boiled with hops in either one of the two whirlpool kettles to achieve the extraction of hops resins
Boiling kettle
The boiling process lasts about an hour for another important reason:
The evaporation of excess water
Wort sterilization
Destruction of enzyme
Protein precipitation/coagulation (fracture formation)
Dissipation of certain volatile components
Whirlpool Kettle
After boiling, the wort is pumped into the tangents of the same whirlpool pot, making the hot wort spin.This process leaves hot cracks (proteins that precipitate and solidify during boiling) at the bottom and center of the vortex (teacup effect).After about 30 minutes, the liquid (now called bitter wort) can be separated from the hot vents and pumped into the wort cooler.
Details
Frequency conversion raker
Side manhole
Advantage
1. Good abrasion resistance material
We all adopt SUS304 to produce our equipment. The inner jacket and seal head of the tanks are all 3.0mm.
The external jacket is 2.0mm. It ensure the good pressure resistance and good abrasion resistance.
2. Double insulation effect
The polyurethane thickness will be 80mm. It could ensure the good insulation effect for beer.
And at the same time, we also adopt dimple design, it will enlarge the active surface of polyurethane.
3. Beautiful weld and polish technology
All argon gas protection welding. And the polishing accuracy up to Ra0.4µm.
4. Powerful technology supporting
5.Energy conservation and pollution emissions
6. CE certificate and ISO certificate
All our products can pass CE certificate and ISO certificate.
Our service
1. A professional manufacturer integrating the design, development, manufacturing, sales, installation and after-sales service of the brewery equipment.
We attend various foreign fairs to support our professional services, such as Beverage Technology in Germany, Craft Beer Conference and Beer Fair in the USA, etc.
3. Export to the international market, the products have been exported to different markets, such as the United States, Europe, Southeast Asia and so on.The United States and Europe are our major markets.
Installation and training:
We can provide installation and training.There are two options.The first option: we can send engineers to your company for debugging and maintenance.The air ticket, visa, accommodation and labor costs of this trip will be borne by your company.Option 2: Offer an online service.If it is still within the warranty period, the necessary parts will be provided free of charge and the shipping costs will be borne by the buyer.
