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Our professional team collaborate and communicate effectively with one another, and are committed to delivering high-quality results. They are capable of handling complex challenges and projects that require their specialized expertise and experience.
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We can offer a range of services, from consultation and advice to product design and delivery. It is a convenience for the customers, as they can get all the help they need in one place.
What is Beer Bottling Machine
Beer Bottling Machine is an efficient solution for bottling beer. It completes three processes in one: washing, filling, and capping. The machine is designed to prevent bottle wear and ensure accurate and smooth transmission. The bottle gripper is sturdy and durable, and it avoids contact with the bottle thread to avoid secondary contamination. The machine also features a special design for quick and easy bottle changes.
Consistency
Filling containers manually may result in inconsistent product quantities inside. When bottling, the quantities must be accurate because the liquid should not be filled to the brim when shipped. Measuring instruments can be helpful, but using them can slow down production. Beer filling machines ensure that each bottle is filled with the same amount of product with minimal to no error. Their duty cycle is to precisely dispense each product based on volume, weight, level and other input measurements.
Increase production speed
Beer filling machines are capable of filling multiple containers. The speed depends on the filling head of the machine and the viscosity of the liquid. On average, a machine with 16 filling heads can reach a speed of 120 bottles per minute and can complete thousands of bottles per day.
Simple operating system
Beer filling machines may seem difficult to operate at first, but they come with operating systems that can be easily learned over time. Some bottling machines often only require simple adjustments to change from one bottle to another. Other models are equipped with a rotary filler for simpler automatic operation. Filling machines have input settings such as index time, fill time and pump speed.
Long-term use
Beer filling machines are designed to last longer without wear and tear. This ensures that you can keep your business running longer. With proper monthly maintenance checks and some workers involved in the process, you can save on daily expenses of time and energy.
Filling versatility
Beer filling machines don't just bottle the same product in the same type of container. By adjusting the settings, these bottling machines can fill any type of product in any specific size. These machines are capable of filling both thick and thin liquids, which benefits businesses looking for this industrial versatility feature for multiple production lines.
Scalable
When production needs more help as your business grows, beer filling machines can be upgraded without replacing the machine. Most beer filling machines start with four to six filling heads, depending on the model. This can be added over time. Some models have up to 16 filling heads.
Types of Beer Bottling Machine
Counter-Pressure Beer Filling Machines
Counter-pressure beer filling machines are commonly used in larger breweries and bottling facilities. They employ a pressurized filling process that minimizes oxidation and ensures consistent carbonation levels. These machines work by first purging the container with CO2, then pressurizing it to match the pressure in the beer storage tank. The beer is then gently forced into the container, maintaining its carbonation and quality.
Isobaric Beer Filling Machines
Isobaric beer filling machines are similar to counter-pressure fillers but operate on a continuous basis. They are designed to fill bottles or cans without interrupting the flow of beer. This type of machine maintains a constant pressure during the filling process, allowing for faster production rates. Isobaric filling machines are often used in high-speed bottling lines, offering efficiency and precision.
Vacuum Beer Filling Machines
Vacuum beer filling machines utilize a vacuum system to fill bottles or cans with beer. These machines work by creating a vacuum inside the container, causing the liquid to be drawn in. Vacuum filling machines are particularly suitable for filling glass bottles with foamy or carbonated beers, as they minimize foaming and product waste. They are commonly used in craft breweries and specialty beer production.
Craft Beer Crowler Machines
Crowlers, or can-growlers, have gained popularity in the craft beer industry. Crowler machines are designed to fill 32-ounce or 64-ounce aluminum cans directly at the point of sale. These compact and portable machines offer convenience and flexibility for smaller breweries, taprooms, and brewpubs, allowing customers to take fresh beer home in a sealed can.
Components of Beer Bottling Machine
Bottle Feeding Mechanism
The bottle feeding mechanism is the very first stage in the filling process. The bottles are manually put into the inlet of the feeding mechanism. Then, the turntable rotates under the drive of motor, enabling the bottles to enter the conveyor belt in a orderly and automatic manner. Depending on filling head number, there are different types of bottle feeders to choose from.
Conveyor Belt
Chances are you've seen a conveyor belt on your liquid filling machine. However, few people are aware how important it is. Conveyor belts are used to carrying containers throughout the entire filling line.In addition, the speed and size of a conveyor belt can be adjusted based on certain demand. With it, your filling process can be more efficient and productive.
Filling Nozzle
For an automatic liquid filling machine, the filling nozzle is a must have. Literally, the filling nozzle is the actual tool for filling the liquid. However,it's not just a tool. It controls the direction of liquid flow as well as the accuracy of filling. For your successful filling, it plays a decisive role.
Peristaltic Pump
As an essential component of liquid filling machines, the peristaltic pump uses silicone hoses to pump liquid. It features high accuracy and great stability. When the rollers starts running, the hose is squeezed. Along the hose, the liquid product will be carried from one end to the other.
Capping Mechanism
Normally, the capping mechanism is placed at the end of the liquid filling machine. Once the container is filled, it will be transported to the capping mechanism by the conveyor belt. After capping, the container moves to the next unit, ready for packaging and labeling.
Working principle of Beer filling machine
To lower the oxygen level in the bottles, they are first taken out of the pallet packaging and properly cleansed with filtered water, oxygen, or air.
The next step is to pour beer into bottles, how many bottles a beer filling machine can fill in an hour relies entirely on its capacity and speed. At this stage, beer and a small number of inert gases are poured into bottles.
The third stage is capping beer bottles that have previously been filled, the beer filling equipment has an impact on the capping process as well. Here, a cork or cap is used to shut the filled bottles.
The labeling of beer is the next stage. This procedure assists in labeling the filled beer bottles and guarantees that the expiration and manufacturing dates are noted on bottles. The beer bottles are finally placed in cartons or crates for transport to the market or retailer.
How to Choose Beer Bottling Machine
Filling Speed
Filling speed is an important factor to consider when choosing beer filling equipment. Counter pressure fillers are typically the fastest, followed by isobaric fillers, gravity fillers, and piston fillers.
Filling Accuracy
Filling accuracy is another important factor to consider. Counter pressure fillers and isobaric fillers are typically the most accurate, followed by gravity fillers and piston fillers.
Container Size And Shape
The size and shape of your containers will also impact your choice of beer filling equipment. Some equipment is designed specifically for bottles, while others are designed for cans. Make sure the equipment you choose is compatible with your container size and shape.
Compatibility With Your Brewery's Other Equipment
Make sure the beer filling equipment you choose is compatible with the other equipment in your brewery. This includes your kegging equipment, bottling line, and labeling machine.
Cost And Maintenance
Finally, consider the cost and maintenance requirements of the equipment. Counter pressure fillers and isobaric fillers are typically more expensive than gravity fillers and piston fillers. Additionally, consider the maintenance requirements of the equipment and whether you have the necessary resources and expertise to maintain it.
Beer Bottling Machine Features
The beer filling machine uses high-quality stainless steel square tube frame and stainless steel brushed plate, with compact structure, beautiful appearance and novel design.
The discharge nozzle is designed with anti-drip design, high filling accuracy and accurate measurement.
When the beer filling machine is filling, the liquid flows down the bottle wall in an umbrella shape, which effectively avoids foam caused by liquid impact during filling and prevents liquid from overflowing.
The beer filling machine adopts PLC system control, the filling process is stable and reliable, and is equipped with overload and emergency stop protection.
The beer filling machine PLC intelligently controls the filling volume, with precise and stable control, and convenient and quick adjustment.
This machine has a large filling range, the filling volume can be adjusted within a certain range, and it can be customized if it exceeds the range.
The beer filling machine adopts electric and gas phase coordinated control to operate fully automatically, which greatly improves the stability of the machine's operation.
The filling valve of the beer filling machine is easy to disassemble and clean.
Process of Beer Bottling Machine
Depalletizing is the first stage in the bottling of beer, and it entails removing the bottle from the pallet. Afterward, the bottles will be rinsed with filtered water, oxygen, or air to help in limiting the oxygen level in the bottles. For the next steps, conveyors can be used in bottling lines.
The filling of beer into bottles is the second stage of the process. It has to do with refilling beer into bottles. However, some machines can accommodate little amounts of bottles while some can contain more. The filling speed also differs.
Another process in the bottling of beer is the capping stage. In this stage, the previously filled bottles are capped and sealed through the capping machine.The method involved is determined by the type of filler. When the filler possesses a high level of speed and a large number of bottle capacity, then the capping system will have the same potential. Nevertheless, some beer fillers seal with a cork while others can feel with a bottle cage.
This part is the last stage in the beer bottling process. In the labeling section, the sealed bottles of beer are passed through the labeling machine, known as the labeler.In this stage, special attention is required because manufacturing and expiring dates are included. And has been a requirement for every manufacturer following the standard of the state or health organization. The reason for this is to protect the citizens or customers from taking expired items.
Disassembling the lower assembly
First, you'll need to to remove the top pin in the lower lifter assembly near the base of the handle, then pull out the pin from the linkage.
Cleaning the shaft and chuck assembly
With the e-clip removed, pull the shaft and chuck assembly out of the machine. Depending on how much you use your machine, there may be quite a bit of sticky residue left over on the shaft. Wash away the residue with warm water and a rag.
Cleaning the lower housing
Using your rag soaked in warm water, clean the lower housing on the back of the machine, including in the board hole that the shaft slides through. Failure to remove any sticky residue from these parts can cause the lifting mechanism to jam. Fortunately, it cleans up easily with warm water.While you're cleaning this part of the machine, be sure to clean the linkages and the handle as well. For these metal parts in particular, we advise using your dry rag to dry them off and prevent corrosion.
Lubricating the beer canning machine
Apply a thin layer of your food-safe grease on all your metal components, to prevent them from sticking and protect them from corrosion.At this stage, you should also apply grease to the lifter shaft before you reassemble it back onto the seamer. Then, replace the pin back into the linkages and clip on the e-clip to put the back assembly into place.
Cleaning the rollers
Using your warm water and wet rag, clean any sticky beer residue from the rollers on the front of the machine. You'll also want to wipe down their housings, and the sheet metal surfaces around them.Once the rollers are clean, dry them off with your cloth. Apply a thin layer of food-safe grease to all the steel surfaces, including the rollers and their housing. This will protect your machine from corrosion.
Cleaning the lower chuck
Inside the lower chuck on your tabletop beer canning machine, there is a wave spring and a set of washers. These need to be pulled out, washed, and greased regularly to stay in working condition.Once the wave spring assembly is cleaned, add a few drops of grease to the lower chuck bearing.
Our factory
Shandong HG Engineering Equipment Co., Ltd. is the most famous enterprise in fermentation industry. We specialize in designing, researching and manufacturing the brewery equipment and beer filling line.Shandong HG Engineering Equipment Co., Ltd. is located in Jiyang District, Jinan, China. Shandong HG Engineering Equipment Co., Ltd. owns more than 10000 m2 workhouse and more than 20 experienced technicians.HG company has got ISO 9000:2015 quality certificate and is run according to ISO management.We can provide you with the complete and satisfied beer recipe. Now, we are cooperating with Shandong Light Industry Design Institute to do reasearch and develop the new technologies. So, we can communicate and test the latest research results and beer recipes.
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