Automatic 500BPH Beer Glass Bottle Filling Machine

Automatic 500BPH Beer Glass Bottle Filling Machine

HG-CGF6/6/1 type bottle washing filling capping monoblock is designed combined with the actual situation in our country after the introduction and absorption that comes from Germany technologies. It adopts isobaric filling principle and filling valve adopts high precision mechanical valve. It has advantages of fast filling speed, high precision in liquid level. Adopt Siemens automatic controlling system, realizing trinity of the machines, and control the washing, filling and capping process. 1. No bottle, no filling: the machine only starts to fill when there is bottle, because there is sensor to check the bottle. It will avoid the waste of the bottle and liquid. The rate of the broken bottle is less than 1%-1.5% and the waste of the liquid is less than 2%. 2. Twice evacuation, long shelf life. The filling process is cleaner and pure due to its twice evacuation of bottles, and more stable because of isobaric filling operation. Using vacuum pump and CO2 injection to realize the second evacuation ensure no O2 and bacteria in the bottle, guarantee the filling quality and the shelf life. The vacuum rate will be reach 3% after the twice evacuation and the dissolved oxygen will be less than 60PPB. 3. Easy change, save time. It can be suitable for different bottle height by the up and down device. Nylon board is easy to change. It takes less than half an hour to change the changeable parts. Therefore, this machine is the best ideal choice for carbonated beverage and beer factories.
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Product Details

201910181325044689999

Bottle rinsing part: 6 nozzles

This part is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.

Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.

When the clamp rotate to star wheel with rotating table, bottle into the middle of clamp, open clamp cam close the clip claw and clip the bottleneck with the rotating clamp. When rotary tables to rotate, clamp pieces will rotate with over turn cam, guide cams rotates around over turn cam and flip the bottleneck to 180 degree till the bottle mouth is top downwards and directly face the spray nozzle, then the clean water in the spray nozzle sprays and wash the inside of the bottle, Drain, turn 180 degree downwards and then goes out from the star wheel.

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Filling part: 6 nozzles

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The filling part is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, carbonated beverage and beer tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.

a. The first Vacuumize

Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel; in the bottle a vacuum will be formed. After reach the fixed time, Vacuum valve closed, then it will be finished.

b. CO2 injection

Open the filling valve, a pathway is formed between the bottle and the gas channel. The CO2 filling into the bottle through this channel till CO2 pressure in wine tank equals to the carbonated beverage and beer tank pressure.

c. The second vacuumizing

After CO2 injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.

d.CO2 injection

Open the filling valve, a pathway is formed between the bottle and the gas channel. The CO2 filling into the bottle through this channel till CO2 pressure in wine tank equals to the carbonated beverage and beer tank pressure.

e. Carbonated beverage and beer filling

Open liquid valve and form pathway between the bottle and the carbonated beverage and beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the carbonated beverage and beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance

f. Close valve

After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.

g. Air discharge

Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don’t finish release until bottle separate from filling parts.

h. Blow remaining liquid

When the filling parts locates between bottle-out and bottle-in star wheel, open the CO2 filling valves and close it after reach the fixed time. So that the CO2 in bottle will blow the remaining liquid.

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Capping part: 1 head

The capping machine is made up of cap holder, capping slideway, capping upper part, capping lower part, elevating part and anti-circling column.

The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The crown caps are sending to the cap slideway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle. The capping nozzle is driven by power and move in circle. The capping nozzle would move upword and downward one time in each circle of the capping. The cam, set up in the upper fixed part of the capping machine, controls the upward and downward movement of the capping nozzle.

After the bottle is transmitted from the filling machine, the capping nozzles have been fed with a bottle cap. The capping nozzles moves downwards the bottle under the capping platform driven by cam guideway, then the bottle cap with the aid of the damping ring.

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