01.Malt milling system
Capacity: 80kg/h
Outline size: 600×570×1085 mm (L*W*H)
Material: carbon steel;
Power: 3KW;
Double roller type;
Accessories: Contains motor, pulley, belts, etc.
Roller width is adjustable, eliminate the noise. Little dust, low noise, work environment has been greatly improved.
The inner is equipped with dust plate, sealed performance is good, avoid the small things after crushing grain splash.
02. Brew house
2.1 Mash/Lauter tank
Gross capacity: 4.5BBL, Useful capacity: 3BBL.
Outline size: φ910×2060mm
Heating way: electrical heating
Inner-Jacket(SUS304)thickness: 2.5mm; External-Jacket(SUS304)thickness: 2.0mm;
Cylinder (Oval,) thickness: 2.5mm. Insulation layer: Rock wool-thickness: 80mm.
Equipped with: raker; Power: 0.55KW; speed ratio:1:43
Filter way: Variable frequency pump suction filtration (pump speed adjustable).
Filter plate gap: ≤1.2mm; filter plate is detachable.
Grains out way: dry grains out.
Outsourcing surface: Weld polishing processing.
2.2 Boiling /Whirlpool tank
Outline size: φ910×2060mm
Gross capacity: 4.5BBL, Useful capacity: 3BBL.
Heating way: electrical heating
Inner(SUS304) thickness: 2.5mm; External-Jacket(SUS304) thickness:2.0mm;
Seal head thickness: 2.5mm .
Insulation layer: Polyurethane-thickness:80mm.
Polishing precision up to Ra0.6µm.
Tangent whirlpool mode.
Temperature way: temperature probe PT100, temperature transmitting. Temperature control screen display.
CIP cleaning device: Material: SUS 304; Comprehensive cleaning.
Outsourcing surface: Weld polishingprocessing.
Pot body processing technology: All argon gas protection welding.
2.3 Hot water tank
Gross capacity: 5.8BBL, Useful capacity: 5BBL.
Outline size: φ860×1860mm Heating way: Electrical heating
Inner(SUS304) thickness: 2.5mm; External-Jacket(SUS304) thickness:2.0mm;
Seal head thickness: 2.5mm.
Insulation layer: Polyurethane-thickness:80mm.
Polishing precision up to Ra0.6µm.
Tangent whirlpool mode.
Temperature way: temperature probe PT100, temperature transmitting. Temperature control screen display.
CIP cleaning device: Material: SUS 304; Comprehensive cleaning.
Outsourcing surface: Weld polishingprocessing.
Pot body processing technology: All argon gas protection welding.
2.5 Auxiliary engine
2.5.1 Plate- type heat exchanger (4㎡)
1 set
Design pressure:1.0Mpa; Working temperature:170°.
Tap water pipe diameter of inlet and outlet φ 32; The malt inlet and outlet pipe diameter: φ 32;
Ice water pipe diameter of inlet and outlet: φ 32.
Card hoop fast loading, double period of four processes.BR type plate heat exchanger with in high thermal efficiency, material flow resistance loss small, compact structure, temperature control sensitive, operating flexibility, long service life, especially for high viscosity fluid, don’t need to unpick and wash.
2.52 Wort pump and hot water pump
Capacity: 3000L/H
Efficient centrifugal pump; Power: 0.75KW. lift：18m
Food grade centrifugal pump. High-temperature resistance: 120°C
Controlled by variable frequency drives (VFD’s) Inletφ38, Exitφ32, Clamp connection.
2.6 Accessories List
Saccharimeter*1
Saccharification combination pipeline*1
Wort oxygen filling device*1
Wort thermometer*1
Spray ball*1
Valves & pipeline*1 sort
03. Fermentation system
3.1 Fermentation tank
3 sets
Gross capacity: 3.6BBL Useful capacity: 3BBL.
Outline size: φ860×1850 mm（adjustable）
Cooling way: Miller board cooling;
Heat exchange area: 0.86m2
Cooling media: glycol water or alcohol water.
Material: Inner (SUS304)thickness: 2.5mm;
External-Jacket(SUS304) thickness: 2.0mm;
Oval head cone bottom, thickness: 2.5mm.
Insulation: Polyurethane-thickness: 80mm.
Equipped with: 60° conical design
Sampling method: 1 piece of aseptic sampling valve.
Top manhole: 330*430mm
Fermentation tank pressure: Design pressure 0.3MPa; Working pressure0.15Mpa.
Cleaning System: CIP washing unit: Comprehensive cleaning.
Foot bolt: Adjust the height of the equipment, easy to install
3.2 Bright Tank
1 set
Gross capacity: 3.6BBL Useful capacity: 3BBL.
Outline size: φ860×1750mm（adjustable）
Cooling way: Miller board cooling; Heat exchange area: 0.86m2
Cooling media: glycol water or alcohol water.
Material: Inner (SUS304)thickness: 2.5mm; External-Jacket(SUS304) thickness: 2.0mm;
Oval head cone bottom, thickness: 2.5mm. Insulation: Polyurethane-thickness: 80mm.
Equipped with: Cone 60° resist compression design, dripping temperature drop;
Top manhole: 330*430mm. Sampling method: 1 piece of aseptic sampling valve.
Fermentation tank pressure: Design pressure 0.3MPa; Working pressure 0.15Mpa.
Cleaning System: CIP washing unit: Comprehensive cleaning.
Foot bolt: Adjust the height of the equipment, easy to install
3.3 Yeast Adding Tank
Useful capacity: 3L
Material: SUS304
Adopts SUS 304 stainless steel fine polished process.
Outside stainless steel is polished.
The tank has three connection mouths which connects the yeast adding tank, heat exchanger, and the thermometer.
Adding yeast sight glasses, aseptic air mouth, and wort pipe connection mouth
3.4 Accessories List
Electromagnetic valve*4
Temperature transmitter shell*4
Pressure gauge*4
Safety valve*4
Sampling valve*4
Temperature probe PT100*4
Titanium rod*1 (for bright tank)
Beer tube
Insulation pipeline
Refrigerant pipeline
04. Refrigerating System
4.1 Ice water tank
Gross capacity: 5.6BBL Useful capacity: 5BBL.
Outline size: φ910×1730mm（adjustable）
Inner-jacket (SUS304) thickness: 2.5mm. External-jacket (SUS304) thickness: 2.0mm.
Insulation: Polyurethane-thickness 80 mm.
Internal and external plate protection and sand polish on welding seal; Valves, accessories supporting.
Temperature mode:
PT100 temperature probe, temperature transmitting, temperature control panel display.
Feeding method:
Ethylene glycol or alcohol water fill into the tank from the top manhole. Refrigeration water fill into ice water tank from the top manhole.
Discharging method:
Ethylene glycol water discharge from the bottom of ice water tank ethylene glycol outlet. Refrigeration water discharge from the bottom of ice water tank refrigeration water outlet.
Chiller cool the water in the ice water tank, during ice water cycling to cool the wort in the fermenters and heat exchanger.
4.2 Auxiliary Engine
4.2.1 Refrigerating unit
4HP (8200w/h)
Using the latest evaporator condenser integrated, import compressor.
Using plate heat exchanger cooling technology, cooling effect faster than copper coil type 40%. Reduce power consumption more than by 20%.
4.2.2 Ice water pump
Rate of flow:3m³/h; Lift: 25m. Power: 0.75KW.
Booster pump high pressure parts of the material is hard aluminum alloy, high-pressure plunger is made of stainless steel. Service life longer than the ordinary carbon steel 2-3 times.
4.2.3 Accessories list
Transmitter shell
Insulation pipeline
Temperature probe
Pipe, valve
05. CIP system
5.1 Alkali tank(50L) and Disinfection tank(50L)
Thickness: 2mm.
Material all adopt the international standard of 304 stainless steel, all welding are argon protection single-sided, double-sided forming.
5.2 Cleaning Pump
Rate of flow:3m³/h; Lift: 18m. Power: 0.75KW;
Inlet φ38, Exit φ32 SMS connect; Outline Size: 500×250×350mm;
High-temperature resistance: 120°C Food grade centrifugal pump; low noise;
And are resistance to chemical performance.
5.3 Accessories list
Pipe, Valve
Hose
06. Controlling system
Outline size: 700×400×2000
Mashing control
Mixing, rotation, wort pump Manual operate
Fermenting control
Temperature, pressure, lamp Instrument Semi-Auto-control
Cooling control
Machine unit, pump, temperature Instrument Semi-Auto-control
Cleaning control
Instrument Semi-Auto-control Cleaning pump