Why Choose Us
High Quality
Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.
Customized Services
We understand that each customer has unique manufacturing needs. That's why we offer customization options to cater to your specific requirements.
Professional Team
Our professional team collaborate and communicate effectively with one another, and are committed to delivering high-quality results. They are capable of handling complex challenges and projects that require their specialized expertise and experience.
One-Stop Solution
We can offer a range of services, from consultation and advice to product design and delivery. It is a convenience for the customers, as they can get all the help they need in one place.
What is Malting Machine
Malting machine is an innovative piece of equipment that is designed to produce high-quality malt for beverages such as beer, whiskey, and other alcoholic drinks. This machine is the backbone of the malting process and it plays a crucial role in ensuring that the malt produced is of the best quality possible.One of the key benefits of this machine is their ability to automate the entire malt production process. This means that they can carry out all the critical steps required to produce top-notch malt without any human intervention. This makes the process faster, more efficient, and reduces the risk of errors or contamination.
Benefits of Malting Machine
Intelligence
Malting Machine is equipped with advanced sensors and smart algorithms that provide users with intelligent monitoring and control experience. The intelligent automation system ensures that the washing process is carried out accurately and at the right time, which significantly increases the production efficiency and washing efficiency.
Energy conservation and environmental protection
Malting Machine is made of low-carbon and eco-friendly materials, which reduces pollution emissions and minimizes damage to the environment. Moreover, the optimized washing process and equipment structure optimize energy consumption, thus greatly reducing production costs.
Multifunctionality
Malting Machine is designed to be adaptable to different types of beer barrels and can satisfy different washing needs with its multiple washing methods. It can also be upgraded and extended with different accessories or modules to expand its range of functions.
High efficiency
Malting Machine is equipped with high-efficiency grinding parts, high-pressure pumps, and high-speed motors, which greatly improve the washing efficiency and ensure the long-term reliable operation of the equipment.
Safety
Malting Machine is made of high-quality materials and strict manufacturing processes, which guarantee the safety and stability of the washing equipment. It also reduces operator difficulty, increases safety, and makes the machine more convenient to use.
Components of Malting Machine
Malt grain mill machines
Machines for fine squeezing of malt grains to make the endosperm accessible without damaging the outer parts of grain which serves like the wort filtering material.
Screw conveyors
Machines for the transport of malt from the warehouse to the hopper of the malt crusher, then to the brewhouse and for the transport rests of waste malt grains from the brewhouse to the storage waste containers.
Malt scales
Meters for accurate weighing of malt before its squeezin
Hoppers and silos for the malt storage and other machinery and equipment for convenient malt storage and malt handling.
Malt hoppers
Hoppers for sprinkling malt grains into the screw conveyors and into the malt squeezing machine
Malt storage silos
Malt silos are big outdoor tanks to storage bigger volumes of malt. We recommend their use in breweries with big production capacities to saving space in the brewery.
Consumption budget
Before choosing a malt machine, you should look at the consumption statistics for that particular beer. You want to ensure that beer consumption has a long season. Spending "one season" will make it harder for you to survive financially.
Workstation and other constraints
In many cases, the workstation layout is not ideal and is limited by water supply, drainage, electricity, ventilation, etc. It is recommended to provide the equipment supplier with site drawings and surroundings. If conditions permit, ask the other party's personnel to visit the site first and provide corresponding solutions based on site restrictions. A responsible craft malting machine manufacturer (like us) will design the correct layout for your site after you purchase the equipment. The idea is to use the least amount of land possible for further expansion and ensure it functions at the highest level.
Calculate variable costs
Raw materials, water, electricity, personnel and other administrative costs will take a toll if not planned properly. It is best to conduct a cost-benefit analysis with the equipment manufacturer in advance based on local consumption levels and equipment location. You can even provide us with your business plan or investment plan and we can help you using our extensive industry experience.
Alcohol production calculation
Let's review the numbers here-starting from the initial malt crushing stage, the wort and stock are prepared in separate tanks. The fermentation process of saccharification, filtration, boiling, swirling, and sedimentation takes about 12-20 days. After fermentation, the original beer slurry is obtained, which can be drank and sold directly. If equipped with sophisticated filtration and sterilization equipment, beer can be stored in bottles or cans for longer periods of time. The brewing batch also determines the configuration of the equipment, as the capacity of the brewing and fermentation systems can be multiplied. Now try to understand the essence here - for example, brewing once a day, the saccharification and fermentation capabilities are the same - brewing twice a day, the fermentation is twice the saccharification capacity; but the maximum multiple should not exceed 3 times. According to the general process, the saccharification time is generally 8-10 hours, the maximum brewing volume is 3 batches a day and night, and the maximum brewing volume is 1-2 batches.
Size
Malt machine models for small catering establishments are divided into different types of equipment such as 100 liters, 150 liters, 200 liters, 300 liters, 500 liters, 1000 liters, and 2000 liters. You can also browse our Probrewer for the latest brewing equipment designs and advice; configuration details vary by equipment specification. The complete set of beer equipment mainly includes main components such as crushing system, saccharification system, fermentation system, refrigeration system, cleaning system, control system and many auxiliary components. Again, if you're not sure what's right for you, it's best to contact us for further consultation.
Brief Description of Malting Machine Market
According to our latest study, the global Malting Equipment market size was valued at USD million in 2022 and is forecast to a readjusted size of USD million by 2029 with a CAGR during review period.
The report includes an overview of the development of the Malting Equipment industry chain, the market status of Ale (Sprouting Box, High-Efficiency Kilns), Lager (Sprouting Box, High-Efficiency Kilns), and key enterprises in developed and developing market, and analysed the cutting-edge technology, patent, hot applications and market trends of Malting Equipment.
Regionally, the report analyzes the Malting Equipment markets in key regions. North America and Europe are experiencing steady growth, driven by government initiatives and increasing consumer awareness. Asia-Pacific, particularly China, leads the global Malting Equipment market, with robust domestic demand, supportive policies, and a strong manufacturing base.
Process of Malting Machine
Teeping
The purpose of steeping is to increase the moisture in the grain from around 12% to approximately 45%.This is achieved through successive immersions and air rests over a period of 2-3 days. During this process, the grain begins to germinate and therefore produces heat and carbon dioxide. In the immersion cycles, the grain is immersed in water and air is blown through the wet grain to keep the level of dissolved oxygen in the water high enough so as to not stifle the developing embryos. In the air rests, the carbon dioxide is removed.
Germination
The Germination phase is the'control'phase of malting. Germination continues for a further 4-5 days depending on the product type being made. The germinating grain bed is kept at temperature and oxygenated by providing a constant flow of humidified air through the bed at specific temperatures. The grain is turned regularly to prevent rootlets matting and to maintain a loosely packed grain bed. The maltster manipulates the germination conditions to vary the type of malt being manufactured.
Kilning
Kilning, the third phase of malting, dries the grain down to 3-5% moisture and arrests germination. Large volumes of hot air are blown through the grain bed. By varying air flows and kiln temperatures, malts of different colors can be produced with varying flavor profiles. At the end of kilning the malt is cooled and the tiny rootlets removed before analysis and storage. The final malt is analyzed extensively according to malt type and customer profile. The malt may be dispatched in bags, in containers or in bulk.
Roasting
Roasting is done in 4 distinct stages: steeping, germinating, roasting and cooling. At GWM Malt, grain spends 34-46 hours in steep tanks where we aim for a target moisture of 42-44%. The grain is transferred to germination which lasts for around 4 days in Wanderhaufen style streets. This is a semi continuous moving batch germination process. Once germination is complete, the green malt is then transferred to the roasting drum.
How to Maintain Malting Machine
Regularly inspect and maintain the equipment
Regularly inspect and maintain the equipment, clean the internal debris of the machine, and if any damage is found Problems such as damage, looseness, or severe wear should be replaced or repaired immediatelyDuring the operation of the equipment, please keep the motor running normallyThe machine temperature should not be too high, and any abnormal conditions should be checked and maintained in a timely manner.
Regularly clean the equipment
Regularly clean the equipment, including cleaning the body, bearings, motor, cutting tools and other components,Clean cloth can be used for wiping, and water or other liquids should not be used during cleaning To avoid equipment damage.
Reasonably use the equipment
Reasonably use the equipment, try to keep it running within the rated parameters, and do not misuse it Increase the working intensity of the crusher to avoid excessive wear and tear.
Change lubricating oil regularly
The lubricating oil of the equipment should be replaced regularly, depending on the equipment model and usage environment,The replacement cycle is also different, it is recommended to replace the lubricating oil every quarter.
Precautions for Using Malt Machine
Cleaning and maintenance of equipment are very important. Cleaning and disinfection must be carried out regularly to avoid contamination affecting the quality of malt.
Temperature and humidity have a great impact on germination. It is necessary to control the temperature and humidity in the equipment to ensure the germination effect.
Different malt varieties require different equipment for processing, and the appropriate equipment should be selected according to the actual situation.
Pay attention to safety issues during use and regularly check the safety performance of the equipment.
In short, malt factory equipment is a professional equipment that processes barley and water into malt. It can be used not only in the production of beer and other alcoholic beverages, but also in food, feed and other industries. During use, you need to pay attention to a series of precautions such as cleaning, humidity, and safety issues.
Our factory
Shandong HG Engineering Equipment Co., Ltd. is the most famous enterprise in fermentation industry. We specialize in designing, researching and manufacturing the brewery equipment and beer filling line.Shandong HG Engineering Equipment Co., Ltd. is located in Jiyang District, Jinan, China. Shandong HG Engineering Equipment Co., Ltd. owns more than 10000 m2 workhouse and more than 20 experienced technicians.HG company has got ISO 9000:2015 quality certificate and is run according to ISO management.We can provide you with the complete and satisfied beer recipe. Now, we are cooperating with Shandong Light Industry Design Institute to do reasearch and develop the new technologies. So, we can communicate and test the latest research results and beer recipes.
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